The Next Evolution of UV DTF

UV DTF technology continues to expand what decorators can produce, moving far beyond simple transfers. New techniques now allow brands, garment decorators and printers to create dimensional effects that previously required specialist equipment or labour-intensive processes.

Three of the most exciting developments are 3D patch printing, faux embroidery and crystal patches, all of which can be produced using modern UV DTF systems such as the R-Jet PRO DTF™ UVi-3D and the R-Jet PRO DTF™ UV61-3D.

These technologies open entirely new product categories while maintaining the efficiency and flexibility that UV DTF is known for.

3D Patch Printing: Silicone Badge Aesthetics Without the Complexity

3D patch printing brings a bold, dimensional finish that immediately elevates decorated products. The effect closely resembles premium silicone badges, delivering a tactile surface and high visual impact.

This approach is ideal for brands that want a modern, premium aesthetic on garments or hard goods that can be heat pressed.

Key benefits include:

• Soft touch raised finish that mimics silicone badges

• Exceptional durability and adhesion

• No dye migration, making it ideal for polyester sportswear

• No setup costs, enabling economical short runs

• Variable texture depth for layered visual effects

For designers, the result is clean, high-impact graphics with a premium feel. For decorators, the production process is streamlined, with minimal setup and economical consumables.

3D patches create exciting opportunities for:

• Fashion brands

• Sportswear collections

• Corporate apparel

• Promotional merchandise

• Lifestyle accessories

With modern UV DTF equipment, these premium patches can now be produced in-house, dramatically reducing lead times while unlocking new creative possibilities.

Faux Embroidery: The Look of Stitching Without Thread

Another innovation transforming garment decoration is faux embroidery. This technique recreates the dimensional look and crafted aesthetic of traditional stitching using layered UV DTF inks.

Instead of thread, the printer lays down a High Flex Low Odour UV DTF ink onto an adhesive film, building texture that visually replicates embroidery.

The result is a convincing embroidery-style finish with a much simpler workflow.

Why decorators are adopting faux embroidery:

• No digitising or embroidery setup

• No weeding or cutting required

• No minimum order quantities

• Faster production than stitching

• Consistent detail across complex designs

Transfers can be applied using cold application or a standard heat press, making the process accessible for most decorators.

Faux embroidery works particularly well on products where traditional embroidery can be challenging, including:

• Shoes and trainers

• Bags and backpacks

• Jackets

• Structured promotional items

For businesses looking to expand decoration capabilities without investing in embroidery machinery, faux embroidery provides a highly efficient alternative.

Crystal Patch: A New Dimension in UV DTF Texture

Building on the same media used for faux embroidery, Resolute has introduced a new crystal patch process that pushes UV DTF texture even further.

Rather than replicating stitching, this technique uses a dedicated print mode to create a distinctive 3D crystal clear domed effect. The finish catches light differently to other textures, producing a sharp, faceted appearance that adds depth and visual movement to designs.

Because it uses the same film and material setup as faux embroidery, decorators can integrate crystal patch production into existing workflows without additional complexity.

Key advantages of the crystal patch process include:

·         Unique crystal clear domed 3D texture with high visual impact

·         Light-reactive surface that enhances detail and contrast

·         No additional materials required beyond faux embroidery media

·         Seamless integration into existing UV DTF workflows

·         Ideal for premium branding and standout design elements

This effect is particularly suited to designs that benefit from contrast and dimension, including:

·         Logos with bold edges and highlights

·         Fashion graphics with a premium finish

·         Branded merchandise requiring standout detail

·         Limited edition or high-value product lines

For decorators already utilising faux embroidery, crystal patch represents a natural next step, unlocking a new visual style without changing the production foundation.

The R-Jet PRO DTF™ UVi-3D: Compact Innovation

The R-Jet PRO DTF™ UVi-3D is designed as a compact but powerful UV DTF production platform capable of producing both standard UV DTF transfers and advanced 3D effects. It harnesses a single Epson i3200 8-port print head in a tilt-optimised architecture, offering new possibilities far beyond traditional UV direct-to-film workflows.

At its core, high speed single print head DTF technology is about intelligent use of a print head capable of firing at different angles to maximise both resolution and throughput. The Epson i3200 head in the UVi-3D can operate with exceptional precision at up to 720 × 1440 dpi and around 5 linear metres per hour, a balance of crisp detail and productive speed that’s rare in compact UV DTF platforms. This isn’t simply print head horsepower; this is a printer that unlocks entirely new product categories while still serving traditional UV DTF applications.  

This system introduces 3D TPU patch, faux embroidery and crystal patch capability within a compact roll-to-roll UV DTF workflow. Its integrated lamination and UV curing system streamlines production by applying a protective layer during printing, reducing handling and improving durability.

Key highlights include:

• 30cm print width suitable for flexible production environments

• Epson i3200 printhead delivering detailed prints up to 720 × 1440 dpi

• Integrated lamination and UV curing for simplified workflows

• Ability to produce standard UV DTF transfers, 3D TPU patches and faux embroidery from a single machine

Its compact footprint means it can fit comfortably in most production spaces while still delivering professional UV DTF output. For print shops or customisation businesses entering the UV DTF market, the UVi-3D provides a versatile and accessible starting point.

The R-Jet PRO DTF™ UV61-3D: High-Volume UV DTF

For businesses looking to scale production, the R-Jet PRO DTF™ UV61-3D provides a wider and faster platform designed for professional environments.

As the flagship model in the range, the UV61-3D combines wide-format UV DTF production with advanced 3D finishing capabilities, allowing businesses to produce both everyday transfers and premium textured embellishments at scale.

Key production advantages include:

• 57cm print width for larger jobs and higher throughput

• Multiple Epson i1600 printheads for faster production speeds

• Integrated pneumatic lamination and liquid-cooled UV curing for consistent film laydown

• Support for High-Flex inks and TPU films to produce raised patches and faux embroidery textures

With speeds up to 10 linear metres per hour, the UV61-3D is designed for production environments that require both volume and premium finishes.

This combination of throughput and creative capability allows print businesses to expand their product range while maintaining efficient workflows.

Expanding Creative Possibilities with UV DTF

UV DTF has rapidly evolved into a versatile platform for premium decoration, allowing businesses to move beyond basic transfers into textured and dimensional finishes.

Technologies such as 3D TPU patches, faux embroidery and crystal patches demonstrate how far the process has advanced, enabling decorators to produce high-value embellishments with minimal setup.

With solutions like the R-Jet PRO DTF™ UVi-3D and R-Jet PRO DTF™ UV61-3D, businesses can:

• Produce premium UV DTF transfers

• Create raised patches and textured graphics

• Replicate embroidery aesthetics without stitching

• Expand product offerings across apparel, accessories and promotional items

For decorators, print shops and product customisation businesses, UV DTF now represents one of the most versatile and scalable technologies available in modern decoration workflows.